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The plastic business witness is a tremendous increase every year. Estimation says that the plastic manufacturers are making 1/3 of all plastics materials through the injection molding process. In the course of the injection molding process, the injection molding machine is indispensable. This article will state the top ten injection molding machine manufacturers in China.

Suppose you are thinking of starting an injection molding business or expanding the existing one. In that case, it is wise for you to find a suitable molding machine or an injection molding manufacturer. However, the plastic molding machine is highly cost-coated. You may suffer a significant loss when buying it hasty if you are not familiar with its performance and quality.

The top 10 Injection Molding manufacturers in China

We run a survey to find the top 10 China injection molding manufacturers which offer the supreme and durable injection molding machine.

HAITIAN Injection Molding Technology

Haitian International is one of the leading plastic injection molding machine companies. For over five decades and with passion and expertise, the engineers developed a reliable and intelligent injection molding machine. Consequently, these designs provide customers with competitive advantages and technology to the point.

HIGHSUN Injection Molding Technology

This company is in the Beilun Science and Technology Park, Ningbo City, Zhejiang Province. This company has over 45 years of machine manufacturing experience. The HX-HIGHSUN is on the list of plastic molding machine factories in China issued by the China Machinery Industry Federation (CMIF).

Besides, This company has an annual production capacity of 10,000 pieces. The  HX-HIGHSUN is the “top 3” manufacturers for five consecutive years. Moreover, CPIMMA has considered this company as a healthy & developed potential for IMM manufacturers.

HX-HIGHSUN integrates R&D, processing, manufacturing, assembly, and debugging of the injection molding machine. It has long been committed to adequate management and zero-defect construction. In this case, it mainly offers HXM servo energy-saving series and accepts special orders, such as (clear two-color, mixed two-color, high-speed machine, PET, etc.).

LOG Plastic Molding Machine Company

This company is in the hometown of china plastic products, Yuyao, NINGBO.  CHUANGJI MACHINERY CO., LTD is one of the top 10 injection molding machine manufacturers in China. In mainland China, it has set up more than 50 dealers. Also, It has set up distributors and service stations in more than 20 overseas countries, such as in North and South America.

Moreover, It currently has four injection molding machine bases with a total area of over 100,000 square meters. Its annual production capacity has registered more than 4,000 sets.

Owing to the comprehensive independent research and development capabilities and strict quality supervision system, the LOG injection molding machine enjoys advantages, such as efficient energy-saving, high-pressure high-speed, precision and stability, and so on.

POWER JET Injection Molding Machinery

Since 1999, Powerjet Plastic Machinery Co., Ltd serves its customers in Nanhai Industrial Park in Foshan Guangdong, China. This company is one of the top 10 molding machine manufacturers in China. It covers 30,000 square meters are of the company. Also, it offers a series of advanced equipment like CNC introduced from Mitsubishi, Okuma, Doosan.

Powerjet boasts a large number of experts in the plastic machinery industry. Consecutively, Its professional team achieves several advantages of Powerjet plastic machines, such as “energy-saving, high performance, high speed, precision.” Moreover, It can also develop special devices according to the customers’ requirements, like machines for PET preform, PVC/PPR fitting, thin-walled product, silicone, bakelite, and multi-material products.

BOLE Machinery

Established in the year 1988, BOLE Machinery is a subsidiary of the CHENGDU group. Despite being a latecomer of China plastic molding machine manufacturers, it has made many brilliant achievements. Later, it joined the China plastics processing industry association (CPPIA) and became the governing unit in 2017.

It offers sophisticated injection molding machines, which are developed and directed by German experts. The range of products covers nearly 100 specifications and six main series. This company provides the clamping force from 70 tons to 6800 tons from the specification chart. Also, it gives the injection weight ranges from 65g to 60000g.

In the future, building on the principle of intelligence, efficiency, precision, and energy-saving, BOLE will focus on the improvement of the core competitiveness of customers. Besides, BOLE will also continue its efforts to build itself as a sustainable modern high-tech brand.

SONLY China Injection Molding Machinery

Established in the year 1998, Sonly is a member unit of the China Plastics Machinery Industry Association. This company covers an area of 60,000 ㎡, including workshops and offices. In this case, this company is comparatively broader.  

Thanks to its advanced precision machining equipment and professional R&D and management team. Sonly can produce over 3,000 sets of sophisticated injection molding machines every year.

Moreover, It can offer Shouli U-TS high-grade precision injection molding machine, 50T to 3400T servo injection molding machine, customized PET bottle machine, PP-R coupler injection molding machine, PVC pipe fitting machine, fruit basket machine, double-colored plastic injection machine, etc.

DAKUMAR Chineses Injection Molding Machine

Founded in the year 2000, Dakumar is one of the China plastic molding machine manufacturers. It keens on forming a 5H molding thinking of High Speed, High precision, High Energy Saving, High safety, and High cycle stability during machine design and manufacturing.

However, in 2014, having purchased 100% shareholding of DAKUMAR, SINO HOLDINGS GROUP started the R&D of the two-plate machines with European standards. This innovation broke through the bottleneck of 5H ultra-thin wall high-speed machine technology and improved the configuration stability.

Consequently, DAKUMAR has provided a high standard precise injection molding line, government project for more than 1600 companies in over 100 countries. Its machinery finds complete applications in different fields like food packaging, automotive parts, home appliances, medical parts, household items.

DAYA China Injection Molding Machine company

Located in Ningbo city of China, where is the capital of the world’s plastic injection molding machine. As one of the top 10 injection molding machine manufacturers in China, Daya covers 70,000 square meters with a total building area of more than 50,000 square meters.

With over 20 years of experience in the manufacture of the plastic injection molding machine, Daya machinery has series of plastic molding machine as follows: standard classical fixed pump plastic injection machine; variable displacement pump molding machine; servo motor injection machine for precision product making; high-speed injection machine; PET, PVC, etc.

Moreover, Daya has sold plastic injection molding machine in the local Chinese market and foreign markets. The annual production output capacity is approx 3000 sets. With the competitive price and stable quality, the Daya molding machine receives a good reputation in different countries, such as Indonesia, Malaysia, Thailand, Russia, Jordan, Saudi Arabia, Africa, Mexico, Peru, Chile, etc.

MEGA Machinery China

Mega Machinery is one of the top 10 injection molding machine manufacturers in China. After decades’ exertion and development, Mega has established a team of experienced designers and workers, including educated executive personnel. All of those factors permit our customer sound price and the most reliable service.

Its main products include stretch blow molding machine, extrusion blow molding machine, injection molding machine; pet preform mold; cap mold; blow mold, injection mold.

Besides, Mega Machinery’s products enjoy a good reputation in over 100 countries worldwide. It always tries to provide the most reliable packaging solution for every customer from every corner of the world. After purchasing our products, its after-sale service relative to components, technical support, onsite service, and operator training follows if needed, no matter where you are.

WINTEC China

WINTEC is locating in Changzhou (Jiangsu Province) in China. As one of the top 10 molding machine manufacturers in China, it mainly offers two kinds of products as follows:

T-win

A servo-hydraulic two-platen twin is a cost-effective machine for customers’ single-shot applications. With the advantages of energy-saving, twin finds complete applications in the manufacturing of automotive or technical parts.

E-win

E-win comparing to its size, offers a better output. Owing to its high-speed, precise, and extremely economical, energy-efficient running method, the e-win is your successful choice for you to the circle of all-electric injection molding. On the whole, it is an investment that pays dividends surprisingly quickly.

TRIPLE-C Plastic Molding Machinery

Triple-c has grown into one of the top 10 injection molding machine manufacturers in China since its foundation in 2005.

Thanks to its specialist knowledge of injection molding and the high quality of its plastic products, Triple-c delivers products all over the world today. There are three keywords to describe it: passion, creativity, and dynamic.

Triple-c is a dynamic company with short lines and flexibility as one of the leading molding machine manufacturers. The quick and decisive action makes it a pleasant and trustworthy business partner in plastic injection molding for small and medium-sized businesses and multinationals.

Summary

We are at the end of our today’s survey. We have devoted long research through these companies and websites. However, we hope this survey will help you get a perfect idea of the plastic machine manufacturers in china.

Besides, if you are interested to know more about the plastic molding ultimate Guide and Plastic molding manufacturing processes, please click on the link attached to the content heading.

Plastic parts and components are widely famous in varieties of companies in the world. You need a considerable amount of plastic products for your business. In this case, depending on your demand, you can look for an injection mold maker or injection molding companies. In the previous article, we have demonstrated how to choose injection mold makers. This article will be focusing on how to select injection molding companies.

So, we were talking about the demand for your business. What does it mean? It means that your growing company may have some limitations. In business studies, we call it company size. Let’s say you are starting your business costs lower than the established company. And you are not looking for an immense amount of plastic order. Will you go for the company or mold maker? It depends on your amount and simplicity of the product. We will talk about these differences in the later section of the article.

Things you should know choosing the best injection mold companies

Starting a business isn’t that easy if you didn’t know the way of business strategy. If you see the term “SWOT,” which means Strength, Weakness, opportunities, and threats. Considering all these factors, make sure you have your complete market strategy. And then design your plastic product, look for its unique sides. After that, try to gain analysis of the work. Finally, come to look for your appropriate injection molding company.

But before that, make sure you know the following four factors because these factors will help you get the right path in your journey. Additionally, you must need these four factors while looking for the best plastic injection molding company. However, these four terms have a close connection between each of the other elements.

Injection molding companies Vs. Injection Mold makers

Plastic injection molding companies are single product targeted companies. As a result, its daily mass production is higher than the mold maker. If you consider a few examples, you will be clear about the plastic injection molding companies. Regal plastic is one of the largest plastic manufacturing companies in the USA. If you visit their website, we will observe their services focuses on similar targeted items. As regal plastic targets the single production area. Therefore their selling price is comparatively lower than the injection mold makers. If you need a good number of buying orders, you better look for the plastic injection molding companies.

On the other hand, Injection mold manufacturers usually provide multiple services at a time. Therefore they produce less quantity than that of plastic injection molding companies. Also, plastic Injection molding manufacturers can’t promise reasonable prices like plastic injection molding companies. As a result, if the buying order is comparatively lower, you should go for plastic injection mold makers. One of the significant advantages of plastic injection molding manufacturers specializes in the buyer’s design. They customize the design checking the stability and synchronization.

Know your Company

Generally, if you are looking for a plastic injection molding company, you better have a company or service providing institution. Why is it important? When you go to a company, you will have to register your orders as your name or a company.  As a result, you should clarify all of your necessary formalities to create a company making a brand.

As we have already mentioned above, you must know your market strategy before you jump into the business. And the first, foremost condition of a market strategy is to create a simple structured company. Previously article, we mentioned about the plastic injection molding suppliers who create your design in reality. But this time, you need tons of plastic products for your growing business, so the company brand is essential here.

Know your Target market

When you knew your company, you should directly jump into the market analysis. According to business studies, the market analysis combines a few factors, such as the number of target customers, penetration rate, technology, potential market size, market value, and analysis. To know about the target market is an essential factor to consider your business start.

Another important term you will face during your growing business is the corporate strategy. Corporate strategy deals with the seven steps. They are Analyze, Evaluate, Strategize, Develop, Activate, Measure, and Recalibrate. Whenever you have time, you should research this topic to learn more about your target market. Finally, we assure you that you will surely win over the market if you follow these steps.

Know your target amount

You are looking for an appropriate plastic injection molding company. Consequently, you will look for the best custom plastic molding. And thus, you must consider four different sides of your product: injection molded parts, injection molding materials, injection molding defects, and finally, injection molding cost. Based on these distinct sides of your injection molding products, you must plan for your target amount.

The target amount will help you bargain with the company manager. Consequently, it will give you a clear idea about the market size and demand. Moreover, the target amount will help you know the production capacity of the company.

How to choose Injection molding companies

Did you clarify the above three conditions for your company?? We would recommend you to follow these seven steps to find your best plastic injection molding company if you did. But remember one thing, you can rely on just one manufacturing company, instead look for more than one company. The more you visit, the more you learn. Therefore, you can try all these seven steps below consecutively for all of the companies you have interests.

Find your convenient location

The location of your injection molding supplies is one of the essential factors of your business. How? Let’s explain it. Let’s say you live in California, but your interested company is in New York. Is it convenient to visit it? Of course, No. As a result, a suitable product at the same time convenient location essential to consider.

Therefore, whenever you are looking for an appropriate company, try to focus on the location. And DO NOT focus on a single manufacturing company. As we have mentioned earlier, that try to choose multiple companies. Because the customer doesn’ like a product every day, you need a change in your product. As a result, multiple companies with a convenient location is essential to think about the growing business.

Judge the Product Quality

We recommend visiting their website first, know their injection molding product carefully, learn the materials they use. Few of the companies focus on PVC injection molding, and a few foci on ABS injection molding, and few focus on thermoplastic injection molding other materials. In the company, if you require your plastic injection mold design, they can only do that if your order a good number of items. Otherwise, you may get from the pre-manufactured store.

Additionally, please focus on the plastic injection molded parts, manufacturing tools, etc. Once Napoleon said, “Give me an educated mother, I will give you an educated nation.” Similarly, If the company promises the perfect organization of the automotive injection molding tool and machine, you can assure you will get a perfect finishing from your product.

Consider price and reliability

The plastic injection molding company and all other manufacturing companies follow one rule, and that is the volume of selling. Low-volume injection molding sell requires a higher price; high-volume injection molding sell offers a lower price. If you are looking for a low-volume order, you would better look for injection mold makers. But if you are on the right track, you may need a little bargain with the marketing manager.

During your market strategy, there’s a term opportunity. Price is the ultimate goal of your business. You will buy a high-volume of plastic products at a low cost because you will modify its accessibility and sell at a better price to earn a profit. Injection molding cost in china is relatively cheap than the other countries. Depending on the quality of the product, you can judge the reliability of the targeted company. Once you have finished checking the price and reliability, better go for the company progression.

Research on Customer Review

This point is the critical foundation of your winning over the company. If your research is better, you will learn better about a company. You all know that only the existing customer can feel better about the consumed product. Here, in this case, you should look for the existing buyer who already bought the company’s product. Judge the product quality between the injection molding supplies from different companies.

You would better point out each of the advantages and disadvantages of each of the companies. Check out each of them when you finally meet the company. Another essential factor to consider here is the ratings and comments from the customers. Check out the company administration and product reliability. Finally, check out the comments on product behavior in the market.

Check out the other services and field

Plastic injection molding can perform varieties of injection molding products In different fields of our life, such as medical, educational, industrial, business, etc. Check out the services section of the company. Check out what fields of plastic product the respective company manufactures. Compare your targeted market and focus on the products that you are going to get in the future.

Other injection molding services demonstrate the specialization of products in a company. For example, Da Dong Wu is a company in China that specializes in vehicle alternator. But it also manufactures vehicle starter. But they specialize in making vehicle alternator. Similarly, check out the specialization product of your favorite company. Check out the products they make and compare them with the other services product. Finally, prepare for visiting the company person to make sure all of your research went well.

Face the company in person and talk to the production manager

After all of your complete research and market strategy, visit the company in person. Check out three things when you reach there. First, check out the company environment; second, try out the products, and third, check the transportation system.

The company environment represents how they organize everything of the machines and tools and their efforts on the plastic products. Checking out the product will help you understand the quality and stability of the product. Finally, transportation checking will help you acknowledge the transportation of your product. Talk to the production and marketing manager in person. In this case, ask them everything about your needs and benefits. Try to bargain the prices and volume of your orders.

When should you choose your appropriate injection molding company?

To describe a business plan of a product over the market is a lengthy analysis. In this article, we tried to focus on how to choose an appropriate injection molding company. We recommend first, prepare your business plan and then focus on your targeted product’s market analysis. After that, check out each of the materials and engineering design of your plastic product. Finally, follow our steps to find your appropriate plastic injection molding company.

You will get plenty of time to research your targeted product in the offseason of the plastic product. Son that, in this time, when the necessity of the product comes in the market, you can release your product immediately. Therefore, you should choose your plastic injection molding company before the season comes for the product.

Top ten plastic injection molding companies in the USA

There are hundreds of plastic injection molding companies in the USA. Among them, we tried to find out the top ten having the best suggestion from the customers. The top ten plastic injection molding compies are; Regal Plastics, Plastic industries (The bottle solution people), ePlastics, Nanya plastic corporation, Up North Plastics, Protank, Harman molding ides since 1961, Plastic Depot, plastic works Inc., allied plastics, etc. We hope this list will help you find them easily.

Summary

After all these above discussions, we hope we could make your research easier than before. You can find a way of choosing the best plastic injection molding company. We strongly recommend going through business plans. A business plan is the structure of the growing business of a company. When a structure of a building as a defect means there’s a risk of falling that building. Therefore, you need a complete and robust researched business plan before you jump into the market.

Manufacturing business and hybrid businesses are prevalent nowadays. In a word, manufacturing businesses are those where you will need raw materials, labor, and overhead costs. On the other hand, a Hybrid business is like a restaurant that combines ingredients to make a meal. In these cases, you will need plastic boxes to make your service more professional. And therefore, we are here for those who are looking for suitable injection mold makers.

Accordingly, to start a business, you might focus on the investment for your target product. Additionally, you might not have that much budget to buy an injection molding machine. Thus, you will look for the mold making services for your business. In this case, we will guide you on how to choose your best injection mold makers.

Things you should consider choosing the appropriate injection mold makers

You know starting a business is not that simple. Before beginning any services, we should think a little about our specific services. As you are looking for suitable injection mold makers, we should let you know about a few things you must consider before choosing your best injection mold maker.

Know your product Field

We use plastics in many different places. If we list them down, we will observe the plastic uses are relatively more common. Therefore, we can categorize them into a few fields, such as Industrial, Education, Medical, Transportation, Business markets, labs, etc. Depending on these fields, industries and injection mold makers are creating different types of plastic products for each of the services they or customer provided. For example, if we consider manufacturing businesses, we will find the protecting boxes are of plastics. Besides, many precision instruments are using plastics as their component. Electrical appliances use plastic as a perfect case and resistance to the current flow. Therefore, we find many uses of plastics.

However, if you understood the above concept, you will know what exactly you should do now. First of all, think about your product field. It can be manufacturing, or medical or educational, depending on your requirement. In this case, it is necessary to be clear about the areas you are working on it. Finally, specify your target customer to get a clear idea about your product field and the opportunities around your product.

Know your Product

In each of the plastic product field, you will find many subcategories, such as in medical areas, we will discover instruments for operation theatre, pharmaceutical, labs, outdoors, etc. Similar to this, the other plastic fields have multiple subcategories. Therefore, you should focus on the subcategories of what exactly will be your product.

It is necessary to know the exact product and the product areas because it will help you make your product design related to that area. Besides, it will help to make your brand more formal and more specific to your business. Thus, knowing the product is relatively compulsory before you start choosing your injection mold maker.

Know your business target

Let me remind you that the market always fluctuates due to few factors of market analysis. To stabilize your business, you will have to fight for your product. Maybe you are familiar with the term “SWOT” where “S” means Strength, “W” means weakness, “O” means opportunities, and finally, “T” indicates a threat. Thus, a market analysis of your product is necessary. If you are going to start a plastic business, you must need this analysis for your plastic. After that, find the solution for your product weakness and threat. Finally, make a business target. 

You may need to change or replace the plastic product depending on the customer demand and market demand condition. Therefore, before you go to choose your injection mold maker, you must know your business target. We know that the USA has varieties of mold makers and companies in different places in the country. Each of them provides various kinds of facilities. If you have your analysis-ready, it will be easier to choose the appropriate injection mold maker. 

Know your amount

We may not be clear about the difference between the injection mold maker and an injection mold factory. Depending on the services and quantity of the product, we can differentiate the mold maker and company. We will talk about it below. Therefore, we want you to know your amount before you start choosing a mold maker or mold company.

How to choose injection mold makers?

Making plastic Molds, many of the countries kept a remarkable position considering the quality and reliability.  Among these countries, the USA, Germany, and China mold makers are in common. In this case, there are thousands of plastic manufacturers in China. United States of America and Germany also kept a remarkable position in plastic manufacturing. As we are looking for injection mold makers to get our plastic products in a limited time, so we need not go for any international purchase. This point is the first and foremost thing to consider choosing the injection mold makers. Now, let’s glance at the differences between the injection mold makers and the injection mold factory.

Injection mold maker Vs. Injection Mold Factory

The injection mold makers are the service providers usually have multiple services rather than the injection molding only. Let’s see an example; Xcentric Mold & Engineer is a well-known mold maker in the USA. They create injection molding services like Prototype injection molding, Mold making, CNC machining, Rapid prototyping, 3D Printing, etc.

On the other hand, an injection mold factory only focuses on injection mold making. They have multiple machines in the company. In this case, their annual manufacturing is much higher than the usual injection mold makers. Their selling price is comparatively lower than the selling price from the injection mold makers.

As we have mentioned earlier, before coming to choose an injection mold maker, you must do your business’s overall statistics so that we may have the actual knowledge of how to select a suitable injection mold maker.

Visit their Website

A website is the easiest way to get a general idea of any organization. If you look for the injection mold maker, you will get a website provided by them. We will suggest roaming around the website. In their website focuses on the plastic injection molding product field. Check if the mentioned field is related to your demand or not. And then check out their way of molding processes. Check their way is suitable for your product or not.

Later on, please spend some time reading each of their achievements and goals. Achievement and goals highlight the market performance of the organization. Finally, Check out their experience. You might want to get a modern plastic mold design engineering with better quality. In this case, you can go for the most recent organization because they try to initiate the contemporary design. Undoubtedly, modern design is better than the traditional method. But on the other hand, if you are looking for a quality, you can go to a professional organization. In a word, the website will help you to know everything about the respective organization.

Location

In today’s world, location doesn’t matter for any manufacturing industry. Because of the advanced communication system in a country and any organization can courier things easily. But considering a few factors, a close location is better for your plastic business. One of the most significant advantages of having your injection mold maker near your place is reliability. You can come to their service point at any time. You can discuss if there is any defect manufacturing or not. But due to the long-distance, you might need to wait too long. Therefore, nearer the location is better.

Quality

How to determine the quality of injection mold maker? That’s the first question that comes to every one of us. Well, in this case, you have to consider two different factors. One of them is the Injection molding tool makers, and the other one is the automotive injection mold. Different injection mold makers use various injection tools.

On the other hand, few of the mold makers use the automotive system. The automated injection mold is more accurate than manual operation. Therefore, you can justify the quality of the product based on the environment of the organization.

Customer Review

We can understand the product quality when we use the product. The consumers can only say about the goods they purchase. Therefore, only the buyers know how long their products lasted. For this, when you visit their website, try to focus on the ratings and customer reviews. Nowadays, google started an excellent service called google business. In here, you can look for injection mold makers. It will show you a bunch of lists related to injection mold makers.

If you look into the detail, you will find the review section. The ratings and reviews are there. Based on this, you can get a general idea about your selected injection mold maker.

Price and Reliability

We have already mentioned that quality depends on the organization’s tooling and environment. Therefore the product price depends on the quality of the products. Consequently, it would help if you considered your relative work and your grade. Let’s say you are a manufacturing precision instrument. Precision instruments may deflect if there have any external damage. Therefore, to protect the tool, you need a quality protective plastic shield. And thus, you will look for a better quality product that will increase your price. If you are planning for a hybrid business, you may need a plastic case but no need for quality. The quality you should ensure the created thing you took inside the case. In this case, the price will be relatively lower than the previous one. 

Other services and Targeted Field

While you are roaming around the website, you will get the services tab on the injection mold maker’s homepage. Some of the injection mold makers only focus on the injection mold making, such as nightmare makers concentrating on the product related to Halloween. On the other hand, many injection mold makers focus on all of the related fields where we can use plastic. Such as Reynolds Advanced Materials, Prestige Mold Incorporated, etc. manufacture plastic molds related to medical, industrial, and other areas of plastic molds.

Visit their Location

After all of the above research, you can determine visiting the selected injection mold maker. Remember to check out the production line of the manufacturing area. Negotiate the quality and price with the customer service manager of the respective organization for injection mold making. Besides, try on the manufactured product in real. So, you can determine the quality of the work. After that, check out their transport system and store facility. Consult with the manager about the defects and returning facility. Finally, compare your thinking with the overall performance of the company.

Recent Top Mold makers in the USA

We have collected few injection mold makers in the USA. We hope it will help you find your suitable injection mold maker. And undoubtedly, this part will save your time to make your research easier. The remarkable injection mold makers are Reynolds Advanced Materials, XCENTRIC Mold & Engineer, Decatur Mold Tool & Engineering, Inc., Nightmare Makers, A1 Tool Corporation, Commercial  Tool Group, 2KTOOL, Plastic Molding manufacturing, Compact, Prestige Mold Incorporated, etc. These are the top-rated injection mold makers in the USA.

Summary

Most of the mold makers we discussed all use the CNC injection mold machine. Moreover, there is no way of manual operations. So, we need not worry about the finishing of the product. Additionally, these plastic injections die makers are ten best among the other plastic injection tool makers in the USA. We have gathered them in the above serial based on the services and products’ popularity and categories.

However, we will always recommend you to find the best injection mold makers depending on your plastic business. Follow our guide, and compare the services between the different mold makers. We hope that we could make this research more manageable. Now you can easily find your suitable mold maker in the USA.

Plastic and rubber accessories are our every day’s demand. In this case, we need electric wires, bottles, plastic cases, beautiful toys, cables, etc. to meet our daily demands. Therefore, depending on the structure of the accessories, we can manufacture them in different molding processes. We know the Molding machine has different types based on the complexity of the accessories. Among those, overmolding injection molding is comparatively popular than the other methods. In this article, we will be demonstrating the Overmolding Ultimate Guide for you.

Here, we will explain the detail of overmolding and its difference between other similar molding methods. At the end of this tutorial, you will find the best overmolding service provider in the USA. Additionally, we will highlight their locations so that you can quickly get them.

What is overmolding?

In an easy word, The injection process where the machine performs consecutive steps using two or more materials to create one object is the overmolding injection process. In this case, overmolding is mainly of two types, insert Molding and two or multiple shot overmolding. Consequtively, we will demonstrate the difference between the insert molding and the overmolding right after this section. To Understand this Overmolding, we should know the following three essential things for overmolding below.

Overmolding substrate

From the definition, we knew that overmolding is one type of injection process where the machine makes one single part from two or more materials. But how to distinguish the different shapes for different materials? That’s where we will need the substrate. In this case, we can use anything such as metal part, temporary molded plastic part. We can even use the existing product, such as threaded screws or electrical connectors.

This overmolding substrate is the first piece from where the single continuous part begins. later, it is composed of chemically bonded. Therefore, we can easily manufacture the required shape from mechanically interlocked materials of different types.

Overmolding materials

Before choosing the overmolding materials, we must think about its compatibility. In this case, if your materials don’t suit to the other material, you may end up with the deformation or other overmolding faults. Additionally, there are thousands of overmolding materials on earth, but the selection process involves skilled engineered resin specialists.

However, the most common overmolding materials are given below. Additionally, we have stated the compatibility chart so that you can easily distinguish your materials for your expected product. 

Injection Overmolding Process

The general structure of the machine consists of three main parts – The input section, Melting Section, and the Injection section. Consecutively, the overmold materials get into the machine in pellet form. After that, it melts inside the cavity. At last, the rotating motor pushes the molten materials into the molds.

The common difference is in the input and mold section. Subsequently, the general injection molding machine injects one material. On the other hand, the overmolding device has the feature of multiple materials injection. Additionally, to create a different molding structure, we can use the overmolding substrate.

Cable Overmolding process

Cables are widely used materials because we need this every day. Therefore cable overmolding is also very popular in manufacturing industries. However, The process is straightforward. But the most critical factor to consider before doing the overmolding is selecting the materials compatible with the cable jacket and the molding materials.

The insert and injection process is similar to that of the other injection processes. In this process, the metallic portion covered with the jacked goes through the injection chamber and comes out with the molds. Moreover, it is durable and excellent resistance to the external environment.

Injection Overmolding vs. insert molding

Insert Molding is a part of overmolding. Here, you can say all the insert molding is overmolding, but all the overmolding is not insert Molding. To understand the differences, we think tabulation will be better than a paragraph explanation. 

Benefits and application of the overmolding process

We have already mentioned a few benefits in the difference table. Now, let’s know all the necessary services for the overmolding process.

1. The texture that we make for handheld items safer and user to use.
2. We can design varieties of styles and colours for separate parts and finished products.
3. We can customize the opportunities for customization.
4. Undoubtedly it is vibration and noise-free.
5. Overmolding protects from sharp corners and edges.
6. It defends the internal mechanism from external damage.
7. It is electrically resistive.
8. Overmolding increases shock absorbency.
9. It stands up to strain (approx. 360 degrees)
10.  It increases the flexibility at the cable exit.
11. Overmolding simplifies the installation by creating a one-piece assembly.
12. There’s no chance of human error.

There are thousands of overmolding product uses we will encounter every day. It is not possible to mention all of them here. Therefore, we have categorized them into four main applications, where we will see overmolding in common.

1. Medical instruments and devices. 
2. Automated External Defibrillator (AEDs) Unit.
3. Electrical Appliances.
4. Communication and Navigation Devices.

Is Overmolding Right for your project?

It is a critical question that may come in your head. But think about your project first. And then consider the structural materials and components. in this point, if we consider the above four applications, overmolding is a cost-effective method to manufacture. Therefore, the overmolding is the best business method. It will make more than double your investment.

Top 10  injection molding companies with overmolding service

There is a good number of institutions that are providing various Molding services. Among those companies, we picked the most ten popular Inc. Here in this article, we will demonstrate a short description of each of the service providers. But before that, Let’s have a look at the summary table. Therefore, you may not need to go in detail to find their primary information.

Xcentric  Mold and Engineering

This company has varieties of overmolding services. Usually, they provide plastic over the plastic substrate, rubber over rigid substrate overmolding, Multi-color Overmolding, Cable overmolding, Overmolding plastic on metal, chemical, and mechanical bond overmolding, Medical instrument overmolding, etc.  This company has two different locations in the USA. In this case, depending on your position, you can choose the store nearby. After all, the website for Xcentric is fast and easy to access the support.

Xometry

This company has multiple international stores. Additionally, they have a bunch of overmolding services. In this case, they work with some selective materials, such as Acetal Copolymer, Alloy Steel 4140, Aluminium 6061-T6, Carbon Steel, Simple shapes, Steels. Consecutively, the specific services they provide for overmolding are Overmolding plastic in metals, Medical Instrument Over moulding. Besides, they also offer other injection moulding services. 

Protolabs Manufacturing Accelerated

Protolabs specializes in injection molding, CNC cutting, and 3D printing. In this case, there is a bunch of injection molding services they used to provide. Among them, overmolding is one of the most common services. THerefore, they specialize in the Overmold design guide and over mould. Moreover, their website has complete knowledge of each of the services they provide. After all, they cleared everything about the way os services.

ICOMold  FATHDM

Another excellent service provider for overmolding is ICOMold Inc. In this case, they have well explained their services and categories on their website. Besides, they specialize in tooling and production, Overmolding, Insert Molding, Ultrasonic welding, Pad printing, Silk screening, Functional Testing by customer Specification. Moreover, the material they use for the overmolding application is hard plastic such as ABS, PC, etc. After all, ICOmold promises fast and dependable, trouble-free injection mold modification, low prices on plastic injection and plastic parts.

MED Device Online

MED Device specializes in Medical device Contract Manufacturing, Assemblies, kitting and packaging services, Injection molding, etc. In this casae, their overmolding services are not that vast like the top four institutions. But yet they focus on the overmold product for medical devices. Additionally, there is another section for designs and developments. Finally, if you are looking for overmolding products for medical purposes, then we will say overmold for medical devices will best here.

GSH Industries, Inc.

This manufacturing industry focuses on custom plastic, aluminium, and rubber extruded profiles and tubing. In this manufacturing technology, they have expertise in CNC machining and plastic injection in over 100 years of experience. However, it is located in Ohio, USA. Regarding this, they use all kinds of plastic materials. For example, CPVC, rigid, and flexible PVC, High Medium or low-density polyethene, Polystelene, Santoprene, Nylon, Polyurethane, PETG, Butyrate, Hyterel, Specialty engineered resins, TPE, TPR, TPO, ABS, Polypropelene, polycarbonate, Acrylic, Noryl.

MSI Mold

This manufacturing company focuses on Custom Plastic Injection Molding. Besides, it also provides other services like Plastic injection moulds, Prototype injection molding, Overmolding process animation. Additionally, they promise to deliver high-quality products from experienced and friendly employees. However, MSI molding is providing these services since 2005. Moreover, they have already shipped 6 million parts and assemblies to a long list of industries.

Simtec Silicone Parts

Simtec silicone parts company tells us that they specialize in silicone overmolding. In this case, it is a leading company of produced parts using the injection molding process. Consecutively, they have 15 years of experience and earned the capabilities to produce outstanding quality products. Additionally, they have well explained their services and production process on their website.

PHB Inc.

This company allows for cost-effective low-pressure overmolding services. In this case, they specialize in rubber overmold. Besides they have other services like CNC machining, custom assembly and others. The PHB market includes Railway, Appliances, Automotive, Electronic, Military, Aerospace, Medical, Safety Application, transportation and industrial products. Moreover, they make varieties of rubber products, such as Viton, Nitrile, Neoprene, Hycar, Silicones, NR, EPDM and Custom blends.

Rubber Industries, Inc.

Our last pick for overmold services is this Rubber Industries Inc. Here, this company focuses on rubber and silicone overmold. In detail, they specialize silicone to metal overmold, rubber to metal overmolding services, over-moulded rubber and silicone, etc. Moreover, they also provide injection molding, transfer molding, compression molding, liquid injection molding and so on. In this case, their most popular products are Silicone, LSR, Nitrile (NBR), HNBR, SBR, FKM (Viton), EPDM, Chloroprene Rubber (neoprene), natural rubber, etc.

Summary

The above table for the top 10 injection molding companies in the USA contains the location and the services provide by the respective institution. Therefore, if you are looking for the location only, we suggest you have a glance at the table. After all, this article will help you enough to get them easily. By the way, we hope we explained enough to get you the best service provider in the USA. This article surely will help you make your research easier. Depending on the specialized services, please find your demand first, and then look for the best service provider for your product.